Manufacturing Facilities
We have a state-of-the-art processing facility that deploys cutting edge technology. At this unit, we have installed sophisticated plants and machinery, sourced from USA and Germany for a speedy processing rate. We are the only company who has developed a sound grading unit which is located at Mahuva, Gujarat, India, in a sprawling area of 20,000 sq.ft.
At this infrastructure with these facilities, we work with complete dedication to provide our clients a superior quality range of products, which conforms to the international quality standards. Each machines and apparatus used for the processing of our products are kept in a proper condition and are cleaned regularly to ensure that the processing takes place under hygienic conditions.
The process we follow while manufacturing our products are:
Level 1
We have tie-up with more than 7000 farmers who cultivates onion, which enable us to have a fresh and quality lot of raw material.
Level 2
Then each lot of the raw material gets tested and graded by size, maturity, quality and color at our Mahuva (Gujarat, INDIA) based Grading Unit
After doing that, we dispatch it to the concern manufacturing location.
Level 3
Then we proceed to cut onions from top and bottom.
Level 4
After cutting, de-skinning, spray washing & repeated dip washing in water to sanitize them for further process are conducted.
Level 5
Mechanical slicing & washing
Level 6
After sanitization, onions are then sent for process of dehydration
Level 7
The automatic belt dryers in the plant impart the exact degree of dehydration without affecting the taste and aroma( 45 - 105OC)
Level 8
Bin drying at temp 45-80O C
Level 9
The dehydrated onions are then sorted in a clean air conditioned room in germ-free conditions
After sorting, these items are passed through automatic SORTEX z+ in AC room
Level 10
Automatic Magnetic Separators are used for detecting any unwanted metal impurities
Level 11
After separating impurities, the completely processed product goes through final stage of checking to ensure complete standardization of quality, sanitation, flavor and color
